Sailent Features of Detailed Industrial Energy Audit

  • To evaluate the Baseline Energy Consumption (Electrical, Thermal, Fuel, Water) within an Industrial facility
  • Identification of Major Energy Usage/ Generation for different areas/Equipment
  • Evaluation of energy performance indicators for Major equipment based on site conditions or Specific Energy Consumption
  • To Identify & Quantify significant Energy Saving Opportunities or Energy Conservation Measures for different Systems, Processes in order to Reduce Energy Consumption and Energy Costs
  • Techno-economic analysis of Identified Energy (Cost) saving opportunities with estimated budgetary Investments/Expenditure and Payback required for implementing Energy Conservation Measures
  • Achieving reduction in GHG Emissions/Carbon Emissions
  • Detailed Energy Audit Report containing Executive Summary of Energy Cost savings Measures including Energy savings, Cost Savings, Investments & payback along with detailed description/explanation/Logic for proposed ECMs backed with Field Measurements and calculations.

Feasibility/Evaluation of Probable Opportunities for Energy savings in below systems & Equipment are examined

Electrical Energy

  • Motor Load Survey-Under loading, VFD application, Efficiency Improvement
  • KVA demand, Power factor and Load balancing
  • Electrical Heating systems if applicable (e.g.- Ovens, Heating Tunnels, Electric Furnaces etc.)

Thermal Energy

  • Steam Boilers/ Thermic Fluid Units/ Thermopack /Furnaces-Fuel Fired
  • Efficiency Improvements, Waste Heat Recovery, Rationalization of Steam pressures/ temperatures and Fuel Substitution
  • Steam Distribution system analysis and improvement Including Steam Traps, Condensate recovery, thermal insulation etc.)

Mechanical Systems

  • Pumps & Water system (VFD applications, Rationalization, Energy Efficient Pumps)
  • Air Compressors and Compressed air system
  • Cooling Towers
  • Process Refrigeration & Airconditioning
  • Stirrers/Agitators
  • Material Handling equipment of continuous type (Conveyors, Bucket Elevators etc.)
  • Vacuum generation systems
  • Fans & Air Blowers/Pneumatic Conveyors

Feasibility of Renewable Energy Usage

  • Changeover from Fossil Fuels to Biomass usage
  • Use of Wet Waste Biomass for Biogas generation

Industrial Process Operations (Wherever feasible based actual site conditions)

  • Minimization of Energy Usage/Utility Consumption
  • Study of Process Waste Heat Utilization if any

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